3.0″ Cellular Composite Floor Deck

Our deepest cellular composite floor deck, with a flat welded bottom plate. It delivers the maximum span and load in the line, plus a finished ceiling and built-in raceways. Available in five gauge combinations, galvanized or prime-able finishes — and manufactured to any length you need.
Cordeck Metal Roof Deck Products
Cordeck Metal Roof Deck Specs
At-a-glance specs

Standard Cover Width

24"

Available Gauges

20/20, 18/20, 18/18, 16/18, 16/16

Available Finishes

Galvanized-G90, Galvanized-G90-Prime-able

Compliance

SDI · UL · FM Approved

Cordeck's 3.0″ Cellular Composite Floor Deck is the deepest profile in the line: a composite floor deck with a flat steel sheet welded beneath it. It bonds with the concrete slab to form a composite floor while the welded plate creates deep enclosed cells — carrying the heaviest floor loads over the longest spans and finishing the ceiling below with built-in raceways for utilities. The underside can be perforated and packed with sound-absorbing material for large acoustic venues. Manufactured by Cordeck to SDI-compliant quality, with full engineering support — AutoCAD drawings, bundle placement plans, and cut-to-length sizing on request.

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Applications & use cases

Where 3.0″ Cellular Composite Floor Deck Shows Up

A composite floor for the longest spans and heaviest loads that still need a flat finished ceiling — large convention-center exhibit halls, heavy industrial mezzanine floors, and major hospital and research-facility floors. With acoustical perforations, it also fits major arenas, natatoriums, and convention-center ballrooms.

Primary Applications

Creates a steel/concrete composite floor with a flat steel bottom plate welded to the underside

Deepest 3.0" profile provides maximum spanning and loading capacity

Ideal for longest spans and heaviest loads where a flat ceiling underside is desired

Common Examples
  • Large convention center exhibit hall floors
  • Heavy industrial mezzanine floors with forklift and machinery loads
  • Major hospital or research facility floors with the widest column spacing and heaviest equipment
Secondary Applications

Flat underside provides clean, finished ceiling appearance

Available with acoustical perforations and factory-installed sound absorption material (batt or closed cell) for noise attenuation in gymnasiums, auditoriums, and natatoriums

Common Examples
  • Major arena seating bowl floor/ceiling with full acoustical treatment
  • Large-scale natatorium floor above with acoustical ceiling below
  • Convention center ballroom with exposed painted cellular deck ceiling
Engineering data

Load Tables & Section Properties

SDI-compliant uniform load values and section properties. Download the full data sheet or review the tables below.

Uniform Load Table

Cordeck 3.0 Cellular Comp Floor Deck Uniform Load Table

Section Properties

Product Information

Specifications & Documentation

  1. Cordeck certifies that our Roof Deck has been evaluated in accordance with the applicable SDI Standards and property values for the Uniform Load Tables and meets or exceeds SDI requirements.
  2. Load shown in tables is uniformly distributed total (dead plus live) load in psf (kPa). Loads in shaded areas are governed by live load deflection not in excess of L/240, the dead load included in 10 psf (0.478.kPa). All loads are governed by the allowable flexural stress limit of 20 ksi (140 Mpa) maximum yield steel. Where heavy construction loads or other unusual concentrated loads are anticipated during the lifetime of the deck, the specified live load must be increased to offset the effects of the abnormal concentrated load. See Maximum Spans for Construction and Maintenance Loads in the SDI Design Manual.
  3. The width limitations shown are taken at the theoretical intersection points of the flange and web projections. Depending on the radius used, the load table could vary from that shown.

All steel to be used in Cordeck Roof Deck will be galvanized, prime painted, or a combination of the two.

  1. Prime Painted
    • Roof deck shall receive one coat of standard gray primer paint over cleaned and pretreated steel.
    • The primer coat is intended to protect the steel for only a reasonably short period of exposure, in normal atmospheric conditions, and shall be considered an impermanent and provisional coating.
    • Field painting of prime painted material is recommended especially where the deck is exposed.
  2. Galvanized
    • All steel shall be coated to conform to ASTM A924 G-60 or G-90 or to Federal Specification QQ-S-775.
    • Galvanized finish in G-90 coating is desirable in high moisture atmospheric conditions.
    • Cordeck shall not be responsible for the cleaning of the underside of steel deck to ensure bond of fireproofing. Adherence of fireproofing material is dependent on many variables. The adhesion ability of fireproofing materials is the responsibility of the fireproofing applicator.
  3. Accessories
    • Cordeck can supply ridge and valley plates, cant strips, finish strips, sump pans, end and side closures, pour stops, deck plate, rubber cell closures, screws, and other accessories needed to complete the project.

  1. All steel deck material is manufactured by SDI members or manufactured in accordance to SDI.
  2. Cordeck certifies that all material will be in accordance with the SDI Cellular Deck Manual specifications.
  3. Cordeck Roof Deck conforms to all applicable SDI Roof Deck Manual specifications.

  1. Cordeck Steel Roof Deck shall be installed by qualified and experienced workers.
  2. Roof deck installation drawings shall be submitted to the project architect and engineer for approval prior to the manufacture of materials.
  3. Steel roof deck shall be placed in accordance with approved erection drawings.
  4. End laps shall be a nominal 2″ and positioned over supports.
  5. Position each deck unit on a supporting structural frame. Adjust to final position with accurately aligned side laps and ends bearing on supporting members. On joist framing, be sure the appropriate end laps occur over a top chord angle for proper anchorage.
  6. When one row is placed end to end, begin another, making alignment adjustment if necessary.
  7. Each deck unit shall be placed on supporting steel framework and adjusted.
  8. Cutting of openings through the deck and all skew cutting shall be performed in the field. Openings not shown on the erection drawings such as those required for stack, conduits, plumbing, vents, etc., shall be cut, and reinforced if necessary, by the trades requiring the openings.

  1. Roof deck sheets shall be attached as soon as possible after placement. All sheets placed shall be attached prior to the end of each work day. Arc welding is the most commonly used method for attaching Cordeck Steel Roof Deck to structural supports. Welder shall immediately follow the placement crew.
  2. All welds are to be made from the top of the deck down through the bottom flange of the ribs. Welds shall penetrate and attach all thickness of material to the structural supports.
  3. Caution shall be exercised on the selection of the electrodes to provide positive attachment and to prevent high amperage blow holes.
  4. Puddle welds shall be at least 5/8″ diameter or elongated puddle welds with an equal perimeter. Fillet welds, when used, shall be at least 1″ long.
    • Roof deck ends shall be welded to structural supports at 12″ on center maximum and 18″ on center maximum at intermediate supports.
    • Various mechanical fastening systems other than welding are recognized as viable anchoring methods provided that they are reviewed, approved, or specified by the project designer. These include but are not limited to power-activated or pneumatically driven fasteners and screws.
    • When spans exceed 5′-0″, side laps shall be fastened together at a maximum spacing of 36″ on center.

Attachment must be determined by the designer as part of the overall building design process. Values given in this document are adequate in most cases.

  1. Protect steel deck from corrosion, deformation, and other damage during storage, handling, and installation.
  2. Deck not promptly erected shall be stored off the ground, with one end elevated to provide drainage.
  3. Bundles must be protected against condensation with a ventilated waterproof covering.
    Bundles must be stacked so there is no danger of shifting or material damage. Bundles must be checked for tightness, and retightened as necessary.
  4. Deck bundles on the building frame must always be placed near a main supporting beam, at a column, or a wall. In no situation are the bundles to be placed on unbolted frames or unattached and unbridged joists. The structural frame must be properly braced to receive the bundles.

Features & benefits

Why Contractors Choose Cordeck

Project management and engineering services are offered by Cordeck's full, expert, in-house engineering and detailing services to assure optimal planning and design. Our experienced engineers and technicians provide individual customer service and attention to detail from concept to completion.

SDI membership by the manufacturer guarantees product quality in accordance to the Steel Deck Institute (SDI).

AutoCAD® drawings can be transferred electronically for improved quality and reduced time and cost of drawing transmittal.

Bundle placement plans are provided to ensure correct location of bundles during unloading and hoisting to steel framework.

On-spec, guaranteed quality. Our production staff are true craftsmen, not just interested in getting the job done, but in doing it perfectly.

Knowledgeable, courteous, caring employees throughout our ranks. We're a family business, no big-corporate attitude here. We genuinely appreciate our customers' patronage and trust, handling every order, regardless of size, with utmost care and attention.

Complete the job

Decking Accessories & Fasteners

Let Cordeck be your one-stop shop. Our complete inventory of steel flat stock lets us produce the accessories you need, stocked and shipped alongside your B Deck order so nothing holds up the install.
  • Img Product Sump Pan

    Sump Pan

    The Sump Pan is a roof deck accessory that is designed to work with roofs drainage system.

  • Img Product Pour Stop 150x150 1

    Pour Stop

    A Pour Stop, also known as screed angle or bent plate, is an angled piece of steel, used to contain concrete being poured within a perimeter of metal decking.

  • Channel Closure

    Channel Closure

    Channel Closures are designed to close off an area around a channel before the concrete is poured.

  • Img Product Side Closure

    Side Closure

    A Side Closure closes open ends of metal floor deck, preventing concrete from spilling through the ends of decking.

  • Img Product J Closure

    J Closure

    J Closures are meant to be fastened to the open ends metal decking to achieve a tight fitting closure and support.

  • Column Closure

    Flat Plate

    Column Closures are designed to close off an area around a column before the concrete is poured.

  • Filler Strip

    Finish Strip

    Finish Strips are designed to close gaps between the weak end of the metal deck and the adjacent beam. It also prevents poured concrete from falling through the gaps.

  • Img Product Valley Plate 300x147 1

    Valley Plate

     A Valley Plate protects the meeting edges of two metal deck sheets. 

  • Img Product Ridge Plate

    Ridge Plate

    The Ridge Plate is a piece of trim that is installed at the peak of the roof. It Protects the gap at the peak where both slopes meet.

  • End Closure

    End Closure

    An End Closure is a metal deck floor accessory that is placed over the ends of deck to prevent concrete, water, or even sound from leaking out of the deck flutes.

  • Img Product Z Closure

    Z Closure

    Z Closures are meant to be fastened to the open ends metal decking to achieve a tight fitting closure and support.

  • Img Product Std Mid Pan Screw

    Standard Mid Span Screws

  • Img Product Heavy Duty Fasteners

    Heavy Duty Self Drilling Fasteners

  • Cordeck Metal Weld Washer

    Weld Washer

    Weld Washers prevent holes while welding metal deck. These small pieces of galvanized steel are designed with a small curved to fit into the valley of metal decking.

  • Cordecks Rubber Closure Topside Strip

    Rubber Closures – Topside Strips

    Rubber Closures seal the ridge cap, protecting the metal deck from moisture.

  • Cordecks Rubber Closure Topside Plug

    Rubber Closures – Topside Plugs

    Rubber Closures seal the ridge cap, protecting the metal deck from moisture.

  • Cordecks Rubber Closure Underside Strip

    Rubber Closures – Underside Strips

    Rubber Closures seal the ridge cap, protecting the metal deck from moisture.

  • Cordecks Rubber Closure Underside Plug

    Rubber Closures – Underside Plugs

    Rubber Closures seal the ridge cap, protecting the metal deck from moisture.

What our customers say

"I just wanted to say thank you for expediting my order. We got the decking at 6:30 this morning and my customer was thrilled. Your customer service is outstanding. I appreciate it and look forward to working together again."

Jordan Nass, Precision Building Solutions